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The importance of fluid management in the industry

The quality of hydraulic and lubricating oils influences the performance and reliability of industrial machines. Even the smallest contamination can lead to serious malfunctions and significantly shorten the service life of systems. High-performance fluid management, combined with precise filtration, is therefore a strategic investment in efficiency and productivity.

Modern filtration systems go far beyond cleaning the hydraulic oil used. They ensure continuous monitoring of the oil quality and create the basis for proactive maintenance strategies. Companies that consistently use such solutions can reduce machine downtimes and sustainably lower their operating costs. As process reliability and resource conservation are more important than ever, optimized fluid maintenance is becoming an indispensable part of any industrial production process.

Find out in this article how ARGO-HYTOS can support your company with state-of-the-art fluid management solutions, because we offer products that optimize the performance of your hydraulic systems.

How does Fluid Management ensure the reliability of hydraulic systems?

Sophisticated fluid management is one of the key components for ensuring long-term machine quality and reliability. Contaminated hydraulic oil or lubricant not only leads to wear-related failures. It also impairs the functionality of systems and significantly reduces energy efficiency.

Around 80% of all failures in hydraulic systems can be directly traced back to contaminated operating fluids. Effective fluid management starts at this point to prevent such problems.

One example of modern solutions are oil service units such as the products in the UMPC2 series from ARGO-HYTOS. These systems are specially designed to efficiently remove contaminants and document the cleanliness class of the oil.

In addition to pure filtration, they also support the user during initial filling or when refilling hydraulic fluids. With automatic functions such as oil dosing and a shut-off function when the target quantity is reached, these devices ensure precise results with minimal effort.

Such systems play a key role in the production process in particular (for example during final assembly). By using high-performance off-line filters, the cleanliness class of the hydraulic oil can be significantly improved right from the initial filling.

This not only ensures the quality of the machine, but also offers additional protection during the warranty period. The documented cleanliness has a positive effect on end user confidence.

Another argument for the use of modern filtration systems is the high potential for savings. Clean operating fluids reduce wear on components such as pumps and valves, thus lowering the costs for spare parts and repairs. In addition, optimized oil conditions can increase the energy efficiency of systems, which offers a further competitive advantage in the face of rising energy costs.

Ensuring machine quality through fluid management is not an isolated process, but an integral part of modern maintenance strategies. With the right systems, it is not only possible to minimize sources of failure. It can also improve the overall performance of the system.

Why is Fluid Management suitable for both initial filling and retrofitting?

The optimization of hydraulic systems begins with the initial filling. Sophisticated fluid management ensures that machines are put into operation with optimally cleaned operating fluids. This step is essential to extend the service life of components such as valves, cylinders and pumps. Even the smallest contamination can cause considerable damage in high-precision systems, and reliably clean operating fluids are therefore essential during commissioning.

In addition to the initial filling, retrofitting also plays a decisive role. Older systems in particular benefit from modern filtration systems that can be integrated into existing systems as bypass solutions.

These systems - such as the tried-and-tested FNAPC series from ARGO-HYTOS - not only offer excellent filtration. They also enable continuous monitoring of oil parameters such as cleanliness, humidity and temperature. Such functions enable predictive maintenance, which avoids unplanned downtime and increases operating efficiency.

The advantages of Fluid Management in daily use

For operators, there are numerous advantages to implementing fluid management. The service life of the machines can be extended many times over, productivity increases and operating costs fall. The simple integration of modern filter units is particularly noteworthy. They can be integrated into existing systems without costly conversions. Thanks to automated functions such as automatic switch-off and simple operation, they are also particularly user-friendly.

The aim should always be comprehensive fluid management that can be used for both new and existing machine solutions. As a system operator, you will immediately benefit from greater reliability, reduced maintenance costs and a significantly longer service life for your systems.

What makes Fluid Management so valuable?

  • Sophisticated fluid management during initial filling ensures that machines are put into operation with cleaned operating fluids, preventing damage caused by contamination.
  • Modern filtration systems can be integrated into existing systems and continuously improve oil parameters such as cleanliness, humidity and temperature.
  • Optimized fluid management systems extend the service life of machine components and reduce wear at the same time.
  • Filtration systems are easy to integrate, do not require complex conversions and offer automated functions such as automatic shut-off.
  • Operators benefit from greater reliability, reduced operating costs and more efficient machine performance.

Multifunctional design, compact construction

Modern filtration systems combine several functions in a single device and thus represent a versatile added value for your company. The units developed by ARGO-HYTOS combine cleaning, monitoring and protection of hydraulic and lubricating oils in a compact design. This not only enables space-saving installation, but also flexible use in different areas of application.

A key feature of such multifunctional systems is their compatibility with a wide range of fluid types and viscosity ranges. This means that they can be used in existing systems as well as when planning new machines. Automated functions such as automatic shutdown and intelligent energy-saving modes also simplify operation and conserve resources.

The ability of modern filtration systems from ARGO-HYTOS to monitor oil parameters such as cleanliness, humidity and temperature in real time is particularly noteworthy. This creates the basis for proactive maintenance and reduces unplanned downtimes to a minimum. The fast data transmission and documentation of operating conditions also ensures complete traceability, which is essential in many industrial sectors.

With their multifunctional design, our solutions are an excellent choice for companies that want to ensure efficient and reliable fluid maintenance. The systems not only help to extend the service life of machines. They also help to optimize operating costs by minimizing maintenance and increasing efficiency.

Contact us now and get advice from ARGO-HYTOS

Sophisticated fluid management is essential for the reliable and long-term high-performance operation of hydraulic systems. Modern filtration solutions from ARGO-HYTOS offer a wide range of applications - whether for initial filling, retrofitting or continuous monitoring of oil parameters. The benefits are obvious and include a longer machine service life, reduced maintenance costs and optimized operating efficiency.

Would you like to find out more about ARGO-HYTOS solutions or discuss individual requirements? Then contact us to find the right solution for your application. Our team of experts will be happy to provide you with optimum support for your processes.

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